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Chemical Process Technology

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Chemical & Process Technology

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Monday, February 25, 2008

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Béla Lipták has presented 7 Part Series on Distillation Control and Optimization in brief. Who is Béla Lipták ? Click to see who is Béla Lipták.

Béla Lipták is...
- editor of the Instrument Engineer’s Handbook
- former chief instrument engineer at C&R (later John Brown)
- recipient of ISA’s Life Achievement Award (2005)
- member of the CONTROL Process Automation Hall of Fame (2001).

His 7 series on Distillation Control and Optimization includes
  1. Distillation Control and Optimization
  2. Pressure Control Optimization
  3. Distillation Control and Optimization
  4. Controlling the Whole Column
  5. Distillation : Multiple Products
  6. Distillation Control and Optimization i
  7. Distillation Control and Optimization ii
If you are operating or designing control system for a distillation, you should take this opportunity for quick view of these series.

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posted by Webworm, 2:57 PM | link | 0 Comments |

Tuesday, December 4, 2007





Designing a distillation column with high liquid loading at high pressure system generally will encounter challenges due to

- High Liquid flowrate
- Low density difference
- Low Surface tension
- Low Separation efficiency

Downcomer design will be critical in High pressure - high liquid loading system. SULZER has presented special design considerations for above mentioned system in the AICHE annual meeting.


Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications...

If you designing or operating a high pressure high liquid loading system, this paper may provides you some ideas.

Related Topic





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posted by Webworm, 4:33 AM | link | 0 Comments |

Wednesday, September 12, 2007

In earlier post << DISTILLATION : Alcohol Distillation >> and << World Class Home Distillation >>, I have recommended some information on Making of Alcohol for those who are interested...

Now i would like to bring you <> directed by Ryan vanDijk.














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posted by Webworm, 9:07 AM | link | 0 Comments |

Thursday, June 7, 2007



Jaedger Inc., many of us may already aware of this packing & column internal manufacturer, particularly it's innovative product, Jaeger Tri-Packs®. Besides, Jaeger also manufacture others packing such as Jaeger Metal Max-Pak, Raschig Super-Ring® , Jaeger Low Profile Rings, etc...
Click here to view its other products...

Jaeger offered some white papers for public information...
Gas Scrubbing
Stream Stripping
Air Stripping
Problems with Fouling
JP-7 Chelating Agents
Handling/Installation/Operation Instruction

Nevertheless, some of Jaeger's webpage are still under-devlopment...

Come on...let see what jaeger offered....


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posted by Webworm, 6:29 AM | link | 0 Comments |

Wednesday, June 6, 2007



Today i would like to bring to you an article which some of you may have read before. This article discuss issues relates to packing size to tower diameter ratio, distribution technology, bed depth, chemical system to be distilled, sampling techniques, reproducibility of results, operation pitfalls...
Distillation Pilot Plant Design, Operating Parameters and Scale-up Considerations
This articles was written by T. Daniel Koshy and Frank Rukovena, formerly from Norton Chemical, submitted to
CheResources website.


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posted by Webworm, 5:45 AM | link | 0 Comments |

Monday, June 4, 2007


TRITON ANALYTICS CORPORATION

Through some of the visitor, i found this site...This site have some interesting articles particular for Refinery engineer...

Triton Analytics Coporation (TAC) was founded in 1991 by Dan C. Villalanti, Ph.D. to serve the growing needs of the petroleum industry. TAC now services over 150 oil, gas and petroleum companies worldwide seeking high precision, reliable analytical results. Since the inception of the company, TAC has set industry standards for gas analysis, exact structure determination of hydrocarbons (
NOISE), and High Temperature Simulated Distillation (HTSD). Sample matrices include crudes and feedstocks, distillates, motor oils and heavy residuals up to vacuum tower bottoms. Since that time, TAC capabilities have continued to expand to also include titrimetry with the highest precision available, detailed hydrocarbon analysis (DHA), and Vapor Pressure determination of petroleum mixtures.

FREE articles available in this site....FREE download


HTSD

applications in petroleum characterization
Yield Correlations between Crude Assay Distillation and High Temperature Simulated Distillation (
HTSD)
Refinery Analytical techniques optimize unit performance
Feed Characterization and Deepcut Vacuum Columns: Simulation and Design
NOISE frequently asked questions brochure
Glossary of NOISE terms used in reports
NOISE
flyer
Brief technical
description of NOISE

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posted by Webworm, 7:49 AM | link | 0 Comments |

Wednesday, May 30, 2007

Today, wanna to bring to you a thesis related to OPRATION AND CONTROL OF AZEOTROPIC DISTILLATION COLUMN...this document may be a bit acedemic but it may bring certain level of benifits to many of us (Chemical & Process Engineers)...Enjoy...
This document bring us something relates to
- a concept for the design of heterogeneous distillation columns under aspects of operability.
- a self-optimizing control concept is provided for a sequence of three homogeneous azeotropic distillation columns with two recycles (boundary separation scheme)
- a short cut method is developed to compare the performance of homogeneous and heterogeneous sequences based on the sum of the reboiler duties for identical equipment
Operation and Control of Azeotropic Distillation Column Sequences

A doctoral thesis from the Automatic Control Laboratory (IfA), Swiss Federal Institute of Technology (ETH) Z¨urich.
Jan Ulrich
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posted by Webworm, 5:32 PM | link | 0 Comments |

Saturday, May 26, 2007


Following earlier introduction to <<Optimized Gas Treating, Inc. (OGT) - Experts in CO2-Amine>>, there are some others FREE articles available on this site for download...Refer to below listing and relevant links...ENJOY...
By the way, if you know some good site related to Chemical & Process Engineering, (as you know, i am focusing on distillation recently) do recommend to me...i will crawl the website thoroughly...and let inform our lovely Chemical & Process Engineers...
Knowledge does not belongs to any of us but it belongs to ALL of US...Let Share It...I still believe the more you share, the more you will gain...

Post-combustion Capture of CO2
Treating High CO2 Gases with MDEA
Tray Hydraulic Operating Regimes and Selectivity
Upgrading Acid Gas Streams
Acid Gas Enrichment Part I: Maximizing Selectivity
Acid Gas Enrichment Part II: Maximizing Selectivity
Troubleshooting a Tail Gas Treater
Troubleshooting a Refinery Fuel Gas Treater
Troubleshooting Amine Plants
Simulator Provides Guidance for Increasing CO2 Slip in Gas Treating Applications
Eliminating Guess Work
How to Increase CO2 Slip
Effective Amine Technology
Effect of Heat-Stable Salts on Amine Absorber and Regenerator Performance
Are Your Simulation Amines too Clean?
Acid Gas Enrichment - Maximizing Selectivity

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posted by Webworm, 7:44 AM | link | 4 Comments |

Friday, May 25, 2007


Carbon Dioxide (CO2) is known as one of industrial waste gas causing global warming...there are number of measures are implemented to reduce global warming. CO2 reduction measures are CO2 capturing, reinjection into aquifer, injection into reservior for well maintenance, gas injection for enhanced oil recovery (EOR), etc.



Above efforts will reduce CO2 release into atmosphere. However, recycling CO2 will increase quantity of CO2 in oil and result serious corrosion problem. Hence it needs to be removed from the flashed gas (from unstabilised oil). CO2 removal technology using amine absorption has been used for many years. Recently i found a website (OGT) where the founders, Ralph Weiland and Jack Dingman are those experts in this technology.



Optimized Gas Treating, Inc. (OGT) was established in 1992 by Ralph Weiland and Jack Dingman for the single purpose of providing a commercial version of a Windows-based software package for simulating acid gas removal with aqueous alkanolamines that uses a fundamental mass and heat transfer rate approach to column modeling. ProTreat™ is the culmination of more than 30 years of research in gas treating supported by government and industry in both academic and commercial environments. ProTreat is our sole product. Consequently, it receives our undivided attention in maintaining and enhancing its capabilities so that it remains the premier software package for gas treating with amines. OGT’s principals are recognized world experts in most aspects of gas treating — they offer a total of nearly 60 years of relevant experience.



Some FREE articles offered by OGT :

Column related

- Column Design Using Mass Transfer Rate Simulation (paper presented in GPSA)

- Column Design Using Mass Transfer Rate Simulation (PetroChemical & gas Processing)

- Packed Column Simulation Tracks Plant Performance

- Effect of Heat-Stable Salts on Amine Absorber and Regenerator Performance



WebWorm


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posted by Webworm, 6:15 AM | link | 0 Comments |

Tuesday, May 22, 2007





By change found this website...Wow ! Pretty good site for refinery engineer. Let see what is GTC...


GTC is a proprietary licensed technology to processing industries from naphtha processing to terephthalic acid purification. Success built around production of chemicals and the refining of petroleum worldwide. Notion applied to production of dimethyl terephthalate (DMT), aromatics recovery, replacing LLE with ED, technologies for paraxylene production and fuel gas desulphurization.



GTC offers some FREE articles for download...


- Extractive Distillation Applied


- Succeed at Plant Debottlenecking


- Latest Desulphurization Technology Information



WebWorm


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posted by Webworm, 5:23 AM | link | 0 Comments |

Saturday, May 19, 2007


KG-TOWER® - FREE Column hydraulic rating software from Koch-Glitsh...

"Version 3.2 of Koch-Glitsch’s hydraulic rating software, KG-TOWER® Equipment Rating Program, is now available for download! This electronic design tool can assist you in the specification of mass transfer equipment, including conventional and high performance valve trays and conventional and high performance random and structured tower packings. "...Registration required for KG TOWER®
KG-TOWER® has ability to import loading data from simulation output files of Aspen Technology's and SimSci-Esscor's software. Utility required for PRO/II Simulation Software...
Enjoy...

WebWorm


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posted by Webworm, 6:52 AM | link | 0 Comments |

Friday, May 18, 2007


[CONTINUE...]
Technical Bulletins (Amistco)
Double Pocket Vane Mist Eliminators
Structured Grid Packing
Re-Usable Metal Filters (RMF)
MISTFIX™ Insertion Mist Eliminators
Packing Supports
Filter Separators/Coalescing Filters
Improved Pall Ring Liquid Distributors - Weir Trough Type
Sheet Metal Packing
High Performance Packing
Liquid Distributors - Orifice Riser Type
Knitted Structured Packing
Pall Ring Packing
Uniflo Inlet Diffusers
Woven Structured Packing
Raschig Ring Packing
Liquid/Liquid Coalescers
Pollution Control Packages
Carbon/Graphite Raschig Rings
Coalescers for Oily Wastewater Separators
Insulation Blanket Mesh

WebWorm

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posted by Webworm, 6:05 AM | link | 0 Comments |

Thursday, May 17, 2007

AMISTCO, a mist eliminator, knitted mesh, random & structured packing, distillation inlet distributor, internal support, filter & coalescer manufacturer. Incorporated 26 years ago and located in Alvin Texas, South of Houston...


AMISTCO has published several good articles for Mesh and Vane Mist Eliminators from fundamentals, application, and design aspects.

1. Types of Mist Eliminators
2. Fundamental Considerations
3. Sizing for Gas Velocity
4. Mesh vs. Vanes - or both
5. Applying Mist Eliminators
6. Curves
A co
mplete PDF copy for Mesh & Vane Mist Eliminator and Mist Eliminator Installation Guide

WebWorm

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posted by Webworm, 7:00 AM | link | 0 Comments |

Wednesday, May 16, 2007


World Class Home Distillation...
I have introduced a very good site for making liquor...
Home Distillation of Alcohol. Today another excellence site for home distillation...
This site provides information on the history of making liquor, step-by-step, the best part is application of process engineering knowledge...
All information has been compiled into Microsoft Word® (
doc) and Adobe® Portable Data Format (PDF) for those who would prefer to browse through this guide off line...

Information available for FREE from the site...

Resources
Pot Stills
Reflux Stills
Distillation Purity
Boiler Selection
Top End Considerations
and Techniques
Internal Reflux Condenser
Internal Reflux Cooling
Internal Reflux Condenser Core
Internal Reflux Condenser Jacket
Internal Reflux Column
Valved Reflux Still-head
Valved Reflux Column
Attaching the Column and Boiler
Column Packing
Heating
Cooling
Still Operation
Tuning
Final Words
Appendix 1 - Construction Costs
Appendix 2 - Resources

WebWorm

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posted by Webworm, 7:48 AM | link | 0 Comments |

Tuesday, May 15, 2007


Koch-Glitsch LP - One of the OSHA site Star !



Koch-Otto York® Separations Technology), a business group of Koch-Glitsch, LP, provides mist elimination equipment for gas-liquid separation, liquid-liquid separation, as well as vapor flow conditioning devices, for a broad base of industries including chlor-alkali, gas transmission, indoor air quality, petrochemical, power generation, pulp & paper, refining, and sulfuric acid.


FREE articles relates to Mist Eliminator
Demystifying the Selection of Mist Eliminators
Chem. Eng. Nov-Dec 1993, Overview of Mist Eliminator Engineering, Selection, and Sizing

Mist eliminators for sulphuric acid plant duty
British Sulphur 1982 - Overview of Mist Eliminators for Sulphuric Acid Plants

Laser-based Instrument Measures Mist Elminator Carryover
Using the Phase Doppler Particle Analyser (PDPA) Laser Probe for FGD Moisture Carryover Measurements
Brochure...
Overview of Koch-Otto York Product Line and Applications

DEMISTER® Mist Eliminator Installation Manual







FLEXIFIBER mist eliminators with carbon fiber. High Fluroride Applications historically corrosive to glass fibers.



WebWorm

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posted by Webworm, 5:06 AM | link | 0 Comments |

Monday, May 14, 2007






MONTZ is a distillation column and internal manufacturer (under Neuman group). The speciaties about MONTZ are :

- MONTZ packing
- DIVING WALL COLUMN
- Liquid Distributor
- Column Internals
- Reflux splitter
- Mass Transfer tray
- Falling film evaporator

Column layout...

Interesting FREE articles from MONTZ :

- "Performance characteristics of a new high capacity structured packing"
Z. Olujic, A.F. Seibert, B. Kaibel, H. Jansen, T. Rietfort, E. Zich, Chem. Eng. and Proc. 42 (2003), 55-60


- "Distillation column internals - Configurations for process intensification"
Z. Olujic, B. Kaibel, H. Jansen, T. Rietfort, E. Zich, G. Frey, Chem. Biochem. Eng. 17 (2003), 301-309


- "Influence of corrugation geometry on the performance of structured packings"
Z. Olujic, A.F. Seibert, J.R. Fair, Chem. Eng. and Proc. 40 (2000), 335-342


WebWorm

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posted by Webworm, 7:28 AM | link | 0 Comments |

Sunday, May 13, 2007





Fractionation Research, Inc. (FRI) is an organization that researches the mass transfer and hydraulics of distillation or fractionation.

Researched devices include sieve trays, valve trays, random packings and structured packings, dualflow trays, bubble cap trays, baffle trays and proprietary devices

FRI is a nonprofit but member supported corporation to provide information to its members enabling them to become more efficient in the design and operation of distillation columns. FRI also act as independent testing facility, provides unbiased technical performance data on mass transfer devices to the industry.

All articles are available to its MEMBERS only...



WebWorm

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posted by Webworm, 6:24 AM | link | 0 Comments |

Friday, May 11, 2007

The Art of Distillation
(The Alchemy website)

A Treatise of the Choicest Spagyrical Preparations Performed by Way o£ Distillation, Being Partly Taken Out of the Most Select Chemical Authors of the Diverse I,anguages and Partly Out of the Author's Manual Experience together with, The Description of the Chiefest Furnaces and Vessels Used by Ancient and Modern Chemists also A Discourse on Diverse Spagyrical Experiments and Curiosities, and of the Anatomy of Gold and Silver, with The Chiefest Preparations and Curiosities Thereof, and Virtues of Them All. All Which Are Contained In Six Books Composed By John French, Dr. of PhysickLondon. Printed by Richard Cotes and are to sold by Thomas Williams at the Bible in Little-Britain without Aldersgate, 1651.

Art of Distillation - Book I What distillation is and the kinds thereof
Art of Distillation - Book II Of compound waters and spirits
Art of Distillation - Book III Of minerals
Art of Distillation - Book IV Of animals
Art of Distillation - Book V A miscellany of spagyrical experiments
Art of Distillation - Book VI The spagyrical anatomy of gold and silver
42 woodcuts of alchemical apparatus in the text

The Art of Distillation from UNIVERSITY OF PENNSYLVANIA LIBRARY

WebWorm

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posted by Webworm, 7:49 AM | link | 0 Comments |

Wednesday, May 9, 2007


CONTINUE...

FREE BROCHURES
High Performance and Conventional Trays

SUPERFRAC® High Performance Trays
ULTRA-FRAC® High Performance Trays
TRITON® High Capacity Fractionation Trays
PROVALVE® Valve Trays
FLEXITRAY® Conventional Valve Trays

Tray Technologies

FLEXILOCK® Tray Construction
OMNI-FIT® Technology
SPEED-WAY® Manways
SATURN® Technology


Structured Packing

Structured Packing
Packing and Internals for Severe Services


Random Packing

IMTP® High Performance Packing
Plastic Random Packing
Metal Random Packing
FLEXIMAX® Random Packing


Packed Tower Internals

Plastic Packed Tower Internals
Metal Packed Tower Internals
Tower Internals Hardware and Services


FAQ

17 Critical Questions
1. Q: How do you calculate tray capacity? 2. Q: What about flexibility?
3. Q: How do you cost trays?
4. Q: How many flow paths should be specified?
5. Q: How do you calculate diameter?
6. Q: What if existing columns are too small for new operating conditions?
7. Q: Are there considerations of distribution independent of trays?
8. Q: Does top tray feed demand special care?
9. Q: Will all liquid feed streams contain vapor?
10. Q: How do you orient seal pans and nozzles?
11. Q: Are there special considerations for the bottom tray?
12. Q: Should I use reboiler baffles?
13. Q: Are sumps always needed?
14. Q: Should chimney trays be used?
15. Q: What accommodations must be made for flow path changes?
16. Q: Do crude towers require special treatment?
17. Q: Is special attention needed during start-up?

Other Questions
1. Q: What is flooding?
2. Q: What causes flooding?
3. Q: What is jet flood?
4. Q: What causes downcomer flooding?
5. Q: Why does Koch-Glitsch recommend a maximum percent of flood of 80%?
6. Q: Why are so many downcomer sizes used?
7. Q: What is the purpose of recessed inlet sumps under the downcomer?
8. Q: What is the purpose of anti-jump baffles?
9. Q: Why do some tray manufacturers not use downcomer baffles?
10. Q: What is the difference between splash baffles and downcomer anti- jump baffles?
11. Q: When are picket fence weirs used?
12. Q: When are notched weirs useful?
13. Q: What about inlet weirs?
14. Q: When is tray leakage detrimental to the operation of the tray?
15. Q: What is the meaning of unit reference?
16. Q: How is unit reference used?
17. Q: Some manufacturers use 14 and 16 gauge units on alternating rows. Why does Koch-Glitsch use 16 and 12 gauge units, since this is more expensive ?
18. Q: What determines the flexibility of a tray?
19. Q: Which Koch-Glitsch tray has the greatest flexibility?
20. Q: Which has the highest capacity, a valve or sieve tray?
21. Q: If a sieve and valve tray have the same capacity, why are sieve trays not better?
22. Q: Why or when should a bubble cap tray be used?
23. Q: What size bubble cap should be used?
24. Q: What about a tea-cup cap?
25. Q: What about the Koch-Glitsch V-O tray?
26. Q: Why does Koch-Glitsch specify rectangular or square stacks on chimney trays?
27. Q: Why does Koch-Glitsch insist on draw sumps instead of permitting the draw nozzle to be flush with the chimney tray floor?
28. Q: Will liquid flow down the risers of chimney trays in the event of upset conditions?
29. Q: What vapor feed entry is recommended for atmospheric and vacuum crude towers and FCC fractionators?
30. Q: What about mist eliminators?
31. Q: Should mist eliminators have top holddown grids?
32. Q: What is tray efficiency?
33. Q: Under what circumstances are packings chosen over trays?
34. Q: How do Koch-Glitsch packed column design procedures differ from those 01 other manufacturers?
35. Q: What is KGA ?
36. Q: What is the maximum allowable bed depth for a single metal packed bed?

37. Q: What is the maximum allowable bed depth for a single plastic packed bed?

38. Q: Can grid-style support plates be used with plastic packings?

39. Q: Why are tangential entrances recommended for certain tower feeds?

40. Q: How is a flashing feed distributor different?

41. Q: Are packed tower internals less expensive than trays?

42. Q: What is the difference between bed limiters and bed hold-downs?

43. Q: Why don't other manufacturers recommend the use of bed limiters and bed hold-downs?
44. Q: What is the best liquid distributor for a packed tower?


WebWorm

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posted by Webworm, 7:11 AM | link | 0 Comments |

Monday, May 7, 2007

Koch-Glitsch, a manufacturer of mass transfer products that you should not be missed by any Chemical and Process Engineer... global leader in the design and manufacture of state-of-the-art mass transfer products for the chemical, petrochemical, refining, gas processing, pharmaceutical, and specialty industries.
Products including
- high performance and conventional distillation trays
- grid, structured and random packing in metal or plastic
- tower internals
- replacement hardware for distillation, absorption, stripping and extraction columns.
- available in a wide range of metals, plastics, thermoplastics, and fiber-reinforced plastics.
FREE ARTICLES
- Calculation of the HETP at Total Reflux Generalization of the Fenske Equation
- Factors Influencing Vapor Crossflow Channeling
- Hands On Approach to Refinery Troubleshooting
- High Performance Anti-Fouling Tray Technology and its Application in the Chemical Industry
- FCC Debutanizer Revamp for Flexibility and Additional Capacity
- Hydraulic Stability of Dualflow Trays

WebWorm

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posted by Webworm, 6:14 AM | link | 0 Comments |