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Chemical Process Technology

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Chemical & Process Technology

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Tuesday, August 7, 2007




Increasing greenhouse effect and global warming has resulted environment changed dramatically. Signing of Kyoto protocol is part of the cumulative effort to minimize global warming. Rules and regulations becoming stricter and demands for continuous flare gas measurement and recording has become one of the mandatory requirements.

Within the United States, the Environment Protection Agency (EPA, www.epa.gov) has enforced emission levels of NOx (Nitrous Oxides) and highly reactive volatile organic compounds (HRVOC) through individual states with allocations and fines. In Texas, California, and New Jersey the ozone depletion has led to stricter total emissions and monitoring of HRVOCs.. In Texas, the Texas Commission of Environmental Quality (TCEQ, www.tceq.state.tx.us) Chapter 115 Regulation has set the levels for each flare stack. The new regulations require a flare gas flowmeter to be specified to have +/- 5 percent inaccuracy at 30, 60, and 90 percent of range under its installed condition

Calculating flare gas has gone into history. One of the biggest challenges of measuring flare gas is large TURNDOWN. Flare gas flow can ranged from low fuel gas purge during normal operation to large flow during emergency relief and/or total plant blowdown.

Common flowmeter type such as differential-pressure, vortex-shedding, and insertion thermal mass meters, etc are unable to meet such low turndown requirement. Ultra-sonic flowmeter is generally used in flare gas measurement & recording. See some features and benefits of an Ultra-Sonic Flowmeter
HERE and HERE

Apart from large turndown capability (from 0.03 m/s to 85 m/s), ULTRA-SONIC flowmeter also has the following advantages in flare gas application :

- Extremely low pressure drop (virtual zero pressure drop)
- No internal, insertion and moving parts which potential create partial blockage of flare line
- Tolerate some condensed liquid
- Can take higher operating temperature (upto 260 degC)
- No affected by gas composition
- No maintenance


Thus, stringent authority requirements on flare gas measurement, ULTRA-SONIC flowmeter would be one of the best offers.

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WebWorm
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posted by Webworm, 10:50 AM | link | 0 Comments |

Monday, July 23, 2007



CHEMICAL ENGINEERING magezine also shared the following articles within the community...If you are still fresh in Chemical and Process Industrial, I would recommend you read the first article by Jenniffer. It is simple and practical...Process / Plant expert like some of you...please proceed to second article. There are more consolidatred and philosophical / conceptual kind of approaches...
Jennifer Keith
Flow Technology, Inc
This article provides an overview of flowmeter selection criteria and practical advice for evaluating common meter designs and for pairing the right instrument technology with various flow-measurement applications is offered. Intangible factors shall also be considered which include familiarity of plant personnel, their experience with calibration and maintenance, spare parts availability, and mean time between failures at the particular installation site.
Gernot Engstler
Endress + Hauser
High demand from chemical process industry (CPI) has pushed the manufacturer to provide high performance instrumentaion and flowmetering solutions include tools for the entire life cycle of a flowmeter.
From engineering, commissioning and start up to operations and maintenance, advanced diagnostics and onsite device-verification features help to maximize plant availability, instrument reliability and cost savings. Flowmeter instrumentation can even provide process status and analysis information that can be used to increase product quality and process efficiency. In addition to requiring high performance, users increasingly look for sensors that are easy to install, commission, use and maintain. Flowmeters that are tailored to the specific requirements of an industry or application can reduce the complexity and costs of operation. In this article, we look at some of the advanced functions of flowmeters.
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posted by Webworm, 4:30 AM | link | 0 Comments |

Sunday, July 22, 2007


CHEMICAL ENGINEERING magazine shared the following useful information....

<<

FLOWMETER SELECTION >>, by Rebekkah Marshall

Briefly discusses general selection criteria, flowmeter accuracy and turndown...









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posted by Webworm, 9:49 PM | link | 0 Comments |